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Ball Nose Milling Cutter

1.Full length range:50/75/100mm
2.Coating: TiAICrsiN bronze nano-coating
3.Tool raw materials: imported wear-resistant carbide, fine-grained tungsten steel with 0.5μm particles
4.Applicable processing material hardness: HRC50-HRC62
5.Applicable processing materials: pre-hardened mold steel, quenching material, carbon steel, tool steel
6.Processing cooling conditions: oil cooling or oil mist cooling
7. Whether to customize: Support non-standard customization
8.Product features: good rigidity, high wear resistance, high processing precision, short delivery time, often used in forming processing to save tool costs and improve processing efficiency. The light knife effect is good and can last up to 12 hours.

Product Detail

Hrc56°-2Flute Ball Nose End Mill specification sheet:

specifications Radius(mm) Flute  Length(mm) Shank Diameter(mm) Overall Length(mm)
R0.5*2*D4*75L 0.5 2 4 75
R0.75*3*D4*75L 0.75 3 4 75
R1*4*D4*75L 1 4 4 75
R1.25*5*D4*75L 1.25 5 4 75
R1.5*6*D4*75L 1.5 6 4 75
R0.5*2*D4*100L 0.75 3 4 100
R0.75*3*D4*100L 0.75 3 4 100
R1*4*D4*100L 1 4 4 100
R1.25*5*D4*100L 1.25 5 4 100
R1.5*6*D4*100L 1.5 6 4 100
R0.5*2*D6*50L 0.5 2 6 50
R0.75*3*D6*50L 0.75 3 6 50
R1*4*D6*50L 1 4 6 50
R1.25*5*D6*50L 1.25 5 6 50
R1.5*6*D6*50L 1.5 6 6 50
R2*8*D6*50L 2 8 6 50
R0.5*2*D6*75L 0.5 2 6 75
R0.75*3*D6*75L 0.75 3 6 75
R1*4*D6*75L 1 4 6 75
R1.25*5*D6*75L 1.25 5 6 75
R1.5*6*D6*75L 1.5 6 6 75
R2*8*D6*75L 2 8 6 75
R2.5*10*D6*75L 2.5 10 6 75
R0.5*2*D6*100L 0.5 2 6 100
R0.75*3*D6*100L 0.75 3 6 100
R1*4*D6*100L 1 4 6 100
R1.25*5*D6*100L 1.25 5 6 100
R1.5*6*D6*100L 1.5 6 6 100
R2*8*D6*100L 2 8 6 100
R2.5*10*D6*100L 2.5 10 6 100

Thickening the shank of the cutter can bring several benefits:
  1. Improved rigidity: A thicker shank provides better rigidity and reduces vibration and bending at high speeds or under heavy cutting conditions, thus improving machining accuracy and surface finish.
  2. Enhanced torque carrying capacity: The thicker shank can withstand greater torque and is suitable for milling operations that require greater power output.
  3. Reduced tool deflection: The thicker shank helps to reduce tool deflection in the machine spindle and improves tool positioning accuracy.
  4. Improve tool stability: At high rotational speeds, the thicker shank reduces tool vibration and improves overall cutting stability.
  5. Adaptation to heavy cutting: For applications requiring heavy cutting or roughing, a thicker milling shank can better withstand cutting forces and reduce the risk of tool breakage.
  6. Improved tool life: Since a thicker shank can better withstand cutting loads, the life of the milling cutter can be extended.
  7. Improved heat dissipation: The thicker shank may help to improve the heat dissipation of the tool, reducing wear caused by heat build-up.
  8. Adaptation to higher power machine tools: The thicker shank of the milling cutter can be used with higher power machine tools, making full use of the output capacity of the machine tool.
  9. Improved heavy-duty machining capability: The thicker shank provides the necessary strength when heavy-duty milling is required, such as for mould and die machining or machining of large parts.
  10. Better resistance to shock loads: In the event of unexpected machining obstacles or shocks, the thicker shank can better absorb the shock and protect the tool and machine.

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