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Can Damaged Milling Cutter Coatings Be Repaired?

Damaged milling cutter coatings can be addressed, but true localized repair is technically unfeasible for severe damage. Minor surface flaws may be mitigated through targeted treatments, while significant damage requires complete coating stripping and re-coating to restore performance. 1. Feasibility of Repair: Key Determinants The ability to address coating damage hinges on three core factors, […]

In the field of milling, the AE/D ratio stands as one of the core technical indicators for evaluating the rationality of machining parameters, directly correlating with tool life, machining efficiency, workpiece quality, and production costs. Numerous process handbooks and senior engineers recommend its reasonable range as 20%-40%. This conclusion is not a subjective empirical judgment, […]

Cemented carbides are the most widely used material for milling cutters, thanks to their exceptional combination of hardness, wear resistance, and mechanical strength. Among the various types of cemented carbides, ultrafine-grained cemented carbide (UFCC) and conventional cemented carbide (CCC) are two dominant options in industrial milling applications. The core difference lies in the grain size of tungsten carbide (WC) […]

Abstract Solid carbide end mills are indispensable in modern machining, valued for their wear resistance and precision. A common question in manufacturing circles revolves around their maximum regrinding potential. This article explores the key factors influencing regrinding cycles, industry benchmarks, and best practices to optimize tool lifespan. Practical data shows that high-quality solid carbide end […]

In modern precision machining, the selection of cutting tools directly impacts processing efficiency, workpiece quality, and overall production costs. Polycrystalline Diamond (PCD), Cubic Boron Nitride (CBN), and Ceramic end mills are three advanced cutting tool materials, each with unique physical and chemical properties that define their specialized applications. This article explores their respective use cases, […]

To what degree of precision can a thread be classified as a fine thread? We may define it as follows: coarse threads can be regarded as standard threads, while fine threads are defined in relation to coarse threads. For the same nominal diameter, the number of threads per inch varies, meaning the pitch differs. Coarse […]

1. Drilling Drilling is the first process for creating holes in solid materials, with the drilled hole diameter typically less than 80mm. There are two drilling methods: One involves the drill bit rotating while the workpiece remains stationary. The other involves the workpiece rotating while the drill bit remains stationary. The errors caused by these […]

In manufacturing, milling and drilling processes are foundational for shaping workpieces into precise components, each tailored to specific surface, cavity, or contour requirements. From creating flat surfaces to machining complex 3D shapes, the right process selection directly impacts efficiency, precision, and tool life. Below is a detailed breakdown of seven key milling and drilling processes, […]

The choice between 2-flute and 4-flute end mills is a critical decision in CNC machining, influencing performance, efficiency, and part quality. While both tools share the fundamental purpose of material removal, their design differences lead to distinct behaviors across cutting forces, chip evacuation, surface finish, and tool life. This article explores these disparities with a […]

Forget the tired "one is rough, one is finish" trope. The face mill vs. fly cutter debate is a deeper clash of engineering philosophies, vibrational warfare, and the subtle art of metal displacement. Let's dissect these titans with fresh eyes. The Core Duality: Orchestra vs. Soloist Face Mill: The Precision Battalion Imagine a synchronized unit. […]