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Tap usage problems and solutions

Question Solution
Oversized threads Incorrect tap selected for application See application sheet
Incorrect axial feed Make sure to control the feed rate. If possible, use a tool holder for simultaneous tapping
Cutting speed error See recommended values
Tolerance error Choose a tap with a lower tolerance
Undersized thread Tap wear Smoother tap
The bottom hole of the tap is too small Check out drilling recommendations
Material shrinks after tapping Increase drill diameter
Tap tolerance error Choose a tap with a higher tolerance
The cutting blade is slightly chipped Incorrect tap selected for application View tool selection
Incorrect or insufficient lubricant Use appropriate emulsion or oil
The tap hits the bottom of the hole Increase drilling depth or reduce thread depth
Cutting jam View tool selection
Case hardening in drilling Check out drilling recommendations
fracture Torque too high Use a tap holder with a torque setting
Tap wear Replace tap
Incorrect or insufficient lubricant Use appropriate emulsion or oil
The tap hits the bottom of the hole Increase drilling depth or reduce thread depth
Cutting speed error See recommended values
Bird's nest chips are produced around the tool Check tool selection
The bottom hole of the tap is too small Check out drilling recommendations
rapid wear Incorrect tap type selected for application See tap selection
Incorrect or insufficient lubricant Use appropriate emulsion or oil
Cutting speed too high See recommended values
Process (surface) hardening in drilling Check drilling recommendations for drill bit wear
The bottom hole of the tap is too small Check out drilling recommendations
built-up edge Incorrect or insufficient lubricant Use appropriate emulsion or oil
Tap wear Replace tap
Cutting speed error See recommended values
Incorrect tap type selected for application See tap selection

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