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Ti-6Al-4V Machining: Golden Ratio of Speed, Feed, Depth

Titanium alloy Ti-6Al-4V (Grade 5) is a cornerstone material in aerospace, medical, and energy sectors due to its exceptional strength-to-weight ratio and corrosion resistance. However, its machining challenges—low thermal conductivity, high chemical reactivity, and work hardening—demand meticulous optimization of cutting parameters. This article dives into the "golden ratio" of speed, feed, and depth of cut […]

The point angle of a drill is a critical geometric parameter that directly dictates cutting performance, chip formation, tool life, and hole quality in metal machining. Selecting the optimal angle is contingent on workpiece material properties (hardness, ductility, toughness), hole requirements (precision, depth, surface finish), and machining conditions. This article dissects the three most common […]

If you're in the business of metal cutting—drilling, milling, turning—you know the coating on your tool isn't just a fancy finish; it's its armor. It’s what stands between a sharp, productive edge and a worn-out, expensive piece of scrap. The two heavyweight champions in this arena are Physical Vapor Deposition (PVD) and Chemical Vapor Deposition (CVD). While both […]

1. Introduction Milling cutters are core tools in machining, and their performance directly determines processing efficiency, workpiece quality, and production costs. Plastic deformation and rapid flank wear are two common and costly issues in milling operations. These problems not only shorten the service life of the cutter but also lead to poor surface finish of […]

Chipping of milling cutters is a common failure affecting production efficiency and product quality in mechanical processing. As typical failure modes, tool tip chipping, middle cutting edge chipping, and large-area chipping have significant differences in their causes. Accurately distinguishing the inducing factors of these three types of chipping is crucial for quickly troubleshooting problems and […]

Aluminum alloy is widely used in automotive, aerospace, and 3C manufacturing due to its light weight, high strength, and good formability. However, its inherent softness, low melting point, and strong adhesion pose significant challenges to milling operations—common issues include built-up edge (BUE), rapid tool wear, and poor surface finish. Diamond coatings have emerged as a […]

Hardness and toughness are mutually restrictive yet indispensable core properties of milling cutters. Hardness directly determines wear resistance and cutting precision, while toughness influences impact resistance and chipping resistance. In industrial machining, it is necessary to accurately determine the priority selection direction based on factors such as workpiece material, process requirements, and equipment conditions to […]

Many mechanical components feature internal bore grooves. Most annular grooves are positioned close to the entrance of the hole, such as snap ring grooves or seal grooves. The most common method for machining internal grooves is radial grooving. Grooving and parting represent a distinct category within turning applications, widely used across various machining scenarios and […]

Vibration in milling can occur due to limitations of cutting tools, tool holders, machine tools, workpieces, or fixtures. To minimize vibration, several strategies should be considered. 1. Cutting Tools (1) For face milling, the direction of cutting forces must be considered: When using a 90° milling cutter, cutting forces are mainly radial. This causes tool […]

This document provides a comprehensive overview of essential function codes used in CNC (Computer Numerical Control) programming. These codes, including F, S, T, and M, control critical aspects of the machining process such as feed rates, spindle speeds, tool selection, and auxiliary functions. F Function: Feed Rate Control The F code is used to command […]